Projects
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Mixing Skid
We specialise in creating custom mixing systems tailored to your needs, offering comprehensive services from consultation and design to manufacturing. The images displayed showcase a bespoke mixing system delivered to a prestigious client in the chemical industry for producing handwash. This system was designed and manufactured in-house to meet the clients specific requirements.
Controlled via a siemens PLC control panel, the system features two hoppers for adding the necessary ingredients. Once added, the Silverson mixer initiates the mixing process, and the final product is deposited into an Intermediate Bulk Container (IBC).
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Garlic Pumping System
This system was supplied to our clients in the food industry. The butter pumping system is meticulously designed, for the mobile platform to the bespoke jacketed tank with a custom flange to suit the pump inlet. The ellipsoidal tank inlet is crafted to prevent butter from solidifying, which can cause bridging problems and cavitation.
In operation, butter is deposited into the vessel and the system is managed via a PLC sequence, allowing the pump to switch between production mode and CIP (cleaning in place). Operators can easily monitor the product temperature through the display located on the control panel. The jacketed tank , equipped with a temperature control unit housed in an enclosed cabinet , maintains the product at the desired temperature.
For added practicality, a custom pump guard was created to prevent splashes, and a push handle was included for ease of use.
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In-house testing facility
The purpose of our in-house testing facility is to rigorously evaluate pumps, including centrifugal , lobe, peristaltic and more, when they come for service. This facility ensures that every pump we service meets the highest standards of performance & reliability.
Having an in-house testing facility offers several key benefits:
- Quality Assurance : We can thoroughly test each pump to ensure it performs optimally before it is returned to the customer.
- Reduced downtime: Quick and efficient testing allows us to identify and address issues promptly, minimising downtime for your operations.
- Enhanced reliability: Regular testing and maintenance ensures that your pumps remain reliable and efficient, reducing the risk of unexpected failures.
- Customised solutions: We can offer tailor testing procedures to meet the specific requirements of different pump types and applications.
- Cost Savings: By identifying potential issues early, we can prevent more extensive and costly repairs down the line.
Our commitment to maintaining an advanced in-house testing facility underscores our dedication to providing top-notch service and ensuring the longevity and efficiency of your equipment.
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CIP System
The CIP (Clean-in-Place) system comprises various cleaning equipment and processes designed to achieve a high level of hygiene and disinfection for equipment, tools, and surfaces used in the food, cosmetic, chemical, and pharmaceutical industries. This automated system has been supplied to our customer in the food industry, where the system would be used to clean tanks containing various additives.
Biofilms are layers of proteins that form and cover microbes in extensive industrial production circuits with numerous bends, leading to microbiological contamination. If not properly disinfected, this contamination can cause a wide range of problems. Given this risk, investing in innovative CIP cleaning systems is essential, necessary, and profitable for any company involved in the industrial production of products and foods.
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Mobile CIP System
This budget friendly 250L mobile CIP (Clean-in-Place) system has been designed and manufactured for our customer in the brewery industry, designed for flexibility and efficiency. This manual system includes a range of features tailored to meet rigorous cleaning requirements:
1. Twin stainless steel tanks
2. Pre-wash/terminal sterilant tank
3. Hot detergent tank
4. Immersion heating system (Electric, 3-phase, suitable for aggressive detergents)
5. Electronic temperature control
6. Delivery pump
7. Return pump
This robust CIP system ensures thorough cleaning and sterilization of your equipment, with the twin tanks allowing for efficient switching between different cleaning solutions. The immersion heating system, compatible with aggressive detergents, and the electronic temperature control ensure optimal cleaning temperatures are maintained. The delivery and return pumps facilitate smooth and effective circulation of cleaning agents.